ALERT: MACHINE #12 OVERHEATING (215°C) WARNING: LINE B OUTPUT 15% BELOW TARGET INFO: PREVENTIVE MAINTENANCE DUE IN 2 HOURS

FACTORY OPERATIONS DASHBOARD

Plant 3 - Assembly Line Complex | Shift B (14:00-22:00)

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Today's Output

1,842

+12% vs target

Target: 1,650 | Yesterday: 1,723

Overall OEE

78.2%

A:82% P:75% Q:85%
Target: 85% | Week Avg: 76.5%

Scrap Rate

2.3%

+0.4% from target

Target: 1.9% | Week Avg: 2.1%

Downtime

5.8%

-1.2% from avg

MTTR: 23min | MTBF: 6.7h

First Pass Yield

94.7%

+1.1% from target

Target: 93.6% | Week Avg: 93.9%

Energy Usage

1,245 kWh

+8% from target

Target: 1,150 kWh | Cost: $149.40

Production Output by Line (Last 7 Days)

Line A: 12,540 units (102% of target) Line B: 11,230 units (93% of target) Line C: 12,890 units (105% of target)

Downtime by Cause (Current Shift)

Total Downtime: 87 minutes (5.8% of shift)

OEE by Shift & Line

Shift A Avg: 82.3% Shift B Avg: 78.2% Shift C Avg: 74.6%

Machine Failures Heatmap (November)

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0-1 failures 2-3 failures 4-5 failures 5+ failures

Defect Pareto Analysis (Last 30 Days)

Top 3 defects account for 78% of total quality issues

Yield Loss Breakdown (Current Shift)

Total Yield Loss: 97 units (5.3% of production)

Plant Floor Machine Status

M1: Running
M2: Running
M3: Error
M4: Idle
M5: Running
M6: Running
M7: Running
M8: Offline
M9: Running
Running Idle Error Offline

Energy Consumption by Area

Total Consumption: 1,245 kWh | Peak: 78 kW at 15:30

Cycle Time vs Takt Time

Avg Cycle: 42.3s Takt Time: 45.0s Efficiency: 94%

Material Flow Across Stations

Sankey Diagram Visualization

Total Input: 1,850 units | Final Output: 1,723 units (93.1% yield)

Machine Dependencies

Network Graph Visualization

3 critical paths identified (highlighted in red)

Process Parameter Correlations

Parallel Coordinates Visualization

Showing 1,240 batches with quality outcomes

Recent Production Batches

Batch ID Product Line Quantity Start End Status
B-1123-456 X-200 A 250 14:30 16:45 Completed
B-1123-457 Y-300 B 180 16:50 - In Progress
B-1123-458 X-200 C 300 13:15 18:30 Completed
B-1123-459 Z-400 A 200 18:45 - In Progress
B-1123-460 Y-300 B 220 12:00 15:20 Completed
Showing 5 of 12 batches today

Machine Sensor Readings

Machine Temp (°C) Vibration Pressure Speed Status
M1 72.4 2.1 3.4 95% Normal
M2 68.7 1.8 3.2 92% Normal
M3 215.0 5.7 4.8 0% Error
M4 45.2 0.5 1.0 0% Idle
M5 75.3 2.3 3.5 88% Normal
3 anomalies detected in last 15 minutes

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